Ductile damage and simulation of fine-blanking process by FEM①
(National Die and Mold CAD Engineering Research Center,
ShanghaiJiao Tong University, Shanghai200030, P.R.China)
ShanghaiJiao Tong University, Shanghai200030, P.R.China)
Abstract: Based on the Curson-Tvergaard void damage plastic potential equation and by using orthogonal rules of plastic material, the influence of void volume fraction on stress and strain fields was introduced into Levy-Mises flow rules. The variation principle of rigid plastic material with void degradation was demonstrated. Furthermore, FEM equations coupled with damage factor were presented to study the void growth and the criterion to judge the damage was also given. Using the developed system, the fine blanking process was simulated and the sheared surface of the part edge was predicted. Meanwhile, the influence of process parameters, such as punch-die clearance, V-ring force, counter force, radius of punch and die edges, on the height and quality of the sheared surface was analyzed. The calculation results were compared with the experiments, which can be used to guide the design of fine-blanking process.
Key words: fine-blanking; ductile fracture; FEM simulation